A new feature of the roll form design software ubeco. Ubeco profil the roll form design software for every. The next consideration is the forming and welding machinery available to the producer. That is not only because we make the design process as effective as possible for producers, but also our employees constantly advance our solutions and. With the look and feel of a cad system, it is easy to use software, windows compatible, and has a direct solidworks interface. In addition to training, we are a full service roll form shop. Copra rf roll forming the future copra rf has been global market leader in the field of roll forming software. The rolls are the tools that form the moving through the roll forming machine. This paper is intended to provide basic roll forming tooling design instruction and tips for the beginning or novice designer. Choose from over a million free vectors, clipart graphics, vector art images, design templates, and illustrations created by artists worldwide. It also allows you to take care of pre and post operations like profile making, roll.
The creation of the flower is the first step to be undertaken in the design of roll tooling. Increase the offroad capabilities while improving the comfort and handling of your truck. Why copra rf is superior to any other rollforming software. We seamlessly integrate our software technology with our steel rollforming machines to provide durable solutions ranging through single to multi machine, high volume applications. Tube roll design is an organized process culminating in the production of a roll formed welded metal tube. Design in a professional way for simple as well as highly complex profiles, tubes, drawn tubes and trapezoidal sections. Before you begin optimizing your roll form design process, be sure roll forming is the best option for your needs. Profil is the automatic creation of the flower pattern.
Roll forming services is proud to introduce simply roll design software. This feature enables the designer to determine the proper forming process before the rolls are even. An accurate and sound design of roll tooling is as well as the design of the flower pattern decisive for the quality and manufacturing costs of a roll formed section. Profil is the roll form design software for every manufacturer of cold rollformed profiles or seamed tubes from sheet metal and for designers of rollformers and. Profil enables quicker working and cost reductions in planning, design, calculation and drawing of the profile, the flower pattern bending steps and the roll tooling. Roll forming experts with over 40 years combined experience specializing in design and manufacture of rollforming equipment and tooling. You can successfully rollform a profile more than one way. Roll tooling design and manufacturing with over 45 years of roll forming experience and more than 750 sets of roll tooling built, metform has bolstered its reputation as an industry leader in innovative tooling design and manufacturing. Determine if roll forming is right for your design. Two dimensional drawings of the flower pattern and roll tools as well as 3d drawings of the deformed sheet within the machine can be transferred to virtually any cad system via the activex interface or the file formats dxf, iges or mi. Understanding of the impact of the fin design, the material, and the manner in which it will be run, all have an. Roll forming at its best roll forming services provides custom tailored, roll forming related design, tooling and equipment supply, training and troubleshooting. You can successfully roll form a profile more than one way.
Roll up design free vector art 36,444 free downloads. Profil roll form design software enables users to create new sets of rolls using parts created in previous projects. Profil is the roll form design software for every manufacturer of cold rollformed profiles or seamed tubes from sheet metal and for designers of roll formers and. Use an inspection mirror and flashlight to look for gaps or to see if the roll form tooling is down, touching the material see figure 5. Unlike most of our competitors who outsource the design and build of their metal form tooling, we do all our metal form tooling inhouse. If the form roll is not performing its function properly, there is not much chance for the remainder of the fin mill to overcome this discrepancy. In fact, many roll form designers take different approaches to design and development. Furthermore, a comprehensive database management system for profile and tool management has been integrated. Roll forming is a continuous bending operation in which sheet or strip metal is gradually formed in tandem sets of rollers until the desired crosssectional configuration is obtained. Profil is the roll form design software for every manufacturer of cold rollformed profiles or seamed tubes from sheet metal and for designers of rollformers and tube mills. Through decades of maturity, we have gained the knowhow necessary to offer quality contract production services for an endless variety of custom parts. Recent customer surveys suggest, copra rf can save you 50% or more in time alone per roll tool design, compared to our nearest.
Roll form software enables use of existing designs. Also, because the roll forming process has a seeming limitless capacity to produce complex profiles with just as many variables, many roll form designs are oneofakind. Scottsdale construction systems steel frame rollforming. We offer lecture and handson training with our own roll form machines and roll form tooling. We combine over 80 years of experience in roll form tooling design with datam copra, state of the art roll tooling design software, to produce quality roll form tooling sets. Profil is the roll design software for every manufacturer of cold rollformed profiles or seamed tubes from sheet metal and for designers of rollformers and tube forming machines. Roll form industries has quietly built a reputation of being the market leader in the manufacture of roll formed steel products to the residential, commercial, mining, electrical, telecommunications, and. Each cad and any associated text, image or data is in no way sponsored by or affiliated with any company, organization or realworld item, product, or good it may purport to portray. In the past, cold rolled profiles or tubes were designed by manual drawings or by cad only. We have available the most advanced roll design software package in the world to aid design of roll form tooling. Copra rf comprises the entire engineering process of roll forming from calculation and flower design to roll tool design, part lists and tool production. Roll forming software profile drawings roll forming machine lotos design profile roll form design software for manufacturers of custom roll formed shapes and designers of. At frametech systems, our specialty is lightgauge steel framing with automated production and construction capabilities. First consideration is the products specific characteristics of size, shape and physical properties.
The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users. The design software copra rf has been leading in the roll forming segment for years. Roll forming runs coiled metal through a series of roll tooling, which gradually shapes your product into the desired crosssection profile. There are a variety of industries that currently rely on roll forming production methods and engineers are constantly finding new ways to improve and redefine design rules. Software simply roll design software by roll forming. All of our roll form tooling is designed inhouse and manufactured at our canadian production facility to supply customers around the globe. Roll forming machine design how does roll forming work. Software for roll form tooling design not for resale rollkraft developed its own roll forming design standards, because we know that each and every design is unique to each application. The number of passes the material makes depends on the complexity of the part and the properties of the material to be formed.
Rollform models the design process, taking the user through the process step by step, allowing the user to make the required design decisions in a. Using ubecos roll form design software, 3d cad models can be created directly in solidworks and autocad. Design the parts to be as symmetri cal as possible to eliminate. Software simply roll design software by roll forming services. Roll form design software becomes an expert system ubeco. Roll forming software profile drawings roll forming. For more than 60 years we have been fabricating metal parts through a process known as roll forming. Our software is so easy to use that practically no learning curve is required. We have the most advanced software, as well as a highly qualified engineering team to design roll form tooling exactly for the types of products you are looking. Profil is the roll form design software for every manufacturer of cold rollformed profiles or seamed tubes from sheet metal and for designers of roll formers and tube mills. A free online room design application is a great way to quickly design a room or plan a room remodel. Advanced roll forming troubleshooting the fabricator. It is already used and trusted by hundreds of customers worldwide, including our own design professionals.
It is used and trusted by many, including our own design professionals. An optical comparator compares the actual roll form tooling to the original design. In my experience, the ideas expressed in this report can be applied to many situations, but i will stop short of claiming that these. Roll forming flower design the roll forming flower drawing creation is the first step to be undertaken in the design of roll tooling. You can even plan a design for every room in your home, all right from your computer without having to know anything about home design software. The tooling is made of 4140 tool steel or d2 upon request. About roll forming machine design, a collection of rolls design according to the forming process roll flower design and adapted to form the steel sheet gradually.
Profil is roll form design software for manufacturers of custom roll formed shapes or seamed tubes from sheet metal and designers of roll formers and tube. It is imperative to ask the right questions, listen intently, and understand your expectations. Today, roll formed parts manufacturers use cnc technology to design roll forms on the computer before using that same technology to produce them. It provides various roll forming specific functions and tools and is suitable for all common cross sections as well as for welded tubes. Software for roll form tooling design not for resale roll kraft developed its own roll forming design standards, because we know that each and every design is unique to each application. Profil can reduce cost while planning, design, calculation and drawing of profile, flower pattern bending steps designing, and roll tooling. With the partial project add on and partial project save as functions, a profile project with a newly designed left half can be completed with the right half of an existing project that includes the rolls, for example. Profil is roll form design software for manufacturers of custom roll formed shapes or seamed tubes from sheet metal and designers of roll formers and tube forming machines. Following are some helpful hints that can be used during the troubleshooting of roll form tooling.
Rollform is a software package developed to help designers create product profiles and rollsets custom rollform tooling for rollforming machinery. Using stateoftheart software and precision engineering, we ensure that design and assembly is incredibly fast, simple and accurate. The design software allows our designers to perform stress analysis of the metal as the forming process takes place. An insidebend radius of less than the material thickness will lessen roll life and i n crease power req uirements. Most roll form designs are oneofakind, so there is no set way to design for roll forming. We design and manufacture all tooling to produce the shape per your specifications. We offer unique, handson training, for the roll forming industry as well as a technical support, project management, tooling tryout, used equipment sales, equipment rebuilds, roll form production and consulting.